Tài liệu Cast Iron-, All-Steel- and Aluminium Die Sets and Plates doc

a4
subjecttoalterations
Contents
A7
NotesonSlidingGuidesandBallBearingGuides
Page Page
2·2049·2007·5
°
A10201.01.
A11201.03.
A12201.05.
A13201.07.
A14
201.11.
A15201.13.
A16201.21.
A17201.23.
A18201.26.
A19201.31.
A20201.33.
A21201.36.
A22201.39.
CastIronDieSets
A9–A22
a5
subjecttoalterations
2·9833·2007·5
°
 Contents
2010.45. 2010.46. 2010.47. 2010.49.
Page
A23–A41
A24–A28
AllSteel-andAluminiumDieSets
StandardAll-SteelDieSets
–withoutstripperplates
201.45.
201.65.
201.46.
201.66.
201.47.
201.67.
201.49.
201.69.
A30–A33
OrderingForms:All-SteelDieSetstoCustomers’Specifications
–withorwithoutstripperplates
2900.
2910.
A34–A35
Steel-andAluminiumPlates
2010.45. 2010.46. 2010.49.
A25–A29
StandardAll-SteelDieSets
–withstripperplates
2010.65. 2010.66. 2010.67. 2010.69.
A36–A40
StandardAluminiumDieSets
–withoutstripperplates
2010.65. 2010.66. 2010.69.
A37–A41
StandardAluminiumDieSets
–withstripperplates
a6
subjecttoalterations
Contents
2·9834 ·2007·4
°
2011.45. 2011.49 201.145. 201.149.
A42–A44
DieSetPressUnits
201.50.
A49–A55
FIBROProgression/
LaminationDieSetsUnits
201.95.

A57–A63
FIBROToolingPalletDieSetsforfastexchangeofpallet-bornpresstoolingsets
A45–A48
SpecialDieSets(All-Steel)
toCustomers’Specifications
Page
a7
subjecttoalterations
 NotesonGuideElements
FIBROPrecisionSlidingGuides–
CarbonitridedSinteredFerriteBushes
Theseguidesemploybushesmadefromsinteredferriteofhighpuritywithcarbonitrided
surface.Bearingsurfacesarefine-ground.
Thesinteredferritehasaporositycontentof18–20%byvolume,vacuumfilledwithspecial
lubricantFIBROLITLD.Asadditionallongtermlubricationitisrecommendedtofillupthe
groveinthebushingwithFIBROLITLD280.34–seepageH14.Evenunderarduousrunning
conditions,thismaterialcanberelieduponforgoodprotectionagainstoilfilmrupture.
Undernocircumstancesmustmolybdenumdisulfitebeaddedtothelubricant.
Forbearingclearanceranges–seepageD11.
FIBROHighPrecisionBallBearingGuides
Carefulmanufactureatnarrowesttolerances,andexactlytherightamountofpreloading*
resultinaplay-freeguideelementofexceptionalperformancepotential.
Oursuperfinishedrunningsurfacesfurtherenhancetheadvantagesofballbearingguides.
Toolmakersfavourballbearingbuidesbecauseoftheirfreemovementonthebench.
FIBROballbearingguideshavebrassballcages–amaterialgivingoptimumresultsin
stabilityandballdensity.
Despitetheirunquestionablereliabilityathighspeedsinparticular,ballbearingguideswith
theirpointcontactoftheballsremainsomewhatsensitivetoshockandsustainedradial
loads.Tosomeextent,generousdimensioningofpillardiametershelpstocompensatefor
thisinherentdisadvantage.
*Averagepreloading:
 4µm onpillarsfrom 8to12mmdiameter
 7– 9µm onpillarsfrom15to16mmdiameter
 9–11µm onpillarsfrom18to42mmdiameter
11–13µm onpillarsfrom50to80mmdiameter
FIBRO-Precisions-RollerGuides
Incomparisontoballbearingguides,FIBRORollerGuideElementshaveconsiderablyhigher
capacitiesforradialloads.
Themuchlargercontactareaoftherollerspermitsasignificantreductioninpreloadvalues.
Thisaffordsalongerservicelifeoftheunits.
ThefollowingpreloadvaluesapplytoFIBRORollerGuides:
Forstaticloads/lowvelocities
pillardiametersuptoØ25/32 = 2,5 µm
Ø30/32 = 3,5 µm
Ø40–50 = 3,5 µm
Ø63 = 4 µm
ForDynamicLoads/HighVelocities
pillardiametersuptoØ25/32 = 1,5 µm
Ø30/32 = 2,5 µm
Ø40–50 = 2,5 µm
Ø63 = 3 µm
2·1970 ·2007· 4
°
FIBROprecisionslidingguide,bronze-coated
consistsofasteelbodywithbronze-coatedrunningsurfacewithhelicaloilgrooveanda
greasenippleforlubrication.
Thesteelbodyguaranteesexcellentresistancetobreaking,evenwhensubjecttohighloading
attheedges.
Useonlypairingclass
guidepillar red = .30
guidebush yellow = .10
a8
subjecttoalterations
a9
subjecttoalterations
2·12473·2007·2
°
CastIronDieSets
a10
subjecttoalterations
GuideElements
201.01.
OrderNo
Workarea
d
1
a
2
b
2
c
1
c
2
c
3
c
7
d
2
d
3
e f l r M
201.01.063 63 182 100 40 25 60 20 16 15 106 73 140 20 16x1,5
201.01.080 80 236 120 50 30 80 30 20 19 140 90 160 28 20x1,5
201.01.100 100 275 140 50 30 80 30 25 24 165 110 160 35 20x1,5
201.01.125 125 300 165 50 30 80 30 25 24 190 139 160 35 20x1,5
201.01.160 160 360 200 56 40 90 30 32 30 240 174 180 40 24x1,5
201.01.180 180 380 220 56 40 90 30 32 30 260 194 180 40 24x1,5
201.01.200 200 400 240 56 40 90 30 32 30 280 218 180 40 24x1,5
201.01.250 250 496 300 56 50 100 30 40 38 350 268 200 48 30x2
201.01.315 315 563 365 63 50 100 30 40 38 417 333 224 48 30x2
              
              
              
OrderingCode(example):
Dieset = 201.01 
Workarea  160mm =
.160

Guidetype  sinteredferrite =
.03

Shankthread  without =
0

OrderNo =
201.01.160.030
DieSetDIN9812ShapeDandDG 201.01.
201.01.
a11
subjecttoalterations
201.03.
201.03.
OrderNo
workarea
d
1
a
2
b
2
c
1
c
2
c
3
c
4
c
7
c
8
d
2
d
3
e f l r M
201.03.100 100 275 140 50 30 50 22 30 18 25 24 165 119 160 35 20x1,5
201.03.125 125 300 165 50 30 50 22 30 18 25 24 190 144 160 35 20x1,5
201.03.160 160 360 200 56 40 60 27 30 18 32 30 240 184 180 40 24x1,5
                
                
                
                
                
                
                
                
                
OrderingCode(example):
Dieset = 201.03  
Workarea  125mm =
.125
 
Guidetype  sinteredferrite =
.03
 
Shankthread  without =
4
 
OrderNo =
201.03.125.034
DieSetDIN9814FormDandDG201.03.
GuideElements
a12
subjecttoalterations
GuideElements
201.05.
OrderNo
workarea
d
1
a
2
b
2
c
1
c
2
c
7
d
2
d
3
e l r
201.05.063 63 182 100 40 65 20 16 15 106 140 20
201.05.080 80 236 120 50 70 30 20 19 140 160 28
201.05.100 100 275 140 50 75 30 25 24 165 180 35
201.05.125 125 300 165 50 80 30 25 24 190 180 35
201.05.160 160 360 200 56 90 30 32 30 240 224 40
201.05.200 200 400 240 56 100 30 32 30 280 224 40
           
           
           
           
           
           
OrderingCode(example):
Dieset = 201.05  
Workarea  100mm =
.100
 
GuideType  sinteredferrite =
.030
 
OrderNo =
201.05.100.030
DieSetDIN9816ShapeD 201.05.
201.05.
a13
subjecttoalterations
201.07.
201.07.
OrderNo
workarea
d
1
201.07.040.030 40
201.07.063.030 63
 
 
 
 
 
 
 
 
 
 
GuideElements
DieSetssimilartoDIN9816ShapeD201.07.
OrderingCode(example):
Dieset = 201.07  
Workarea  40mm =
.040
 
GuideType  sinteredferrite =
.030
 
OrderNo =
201.07.040.030

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